products details

Created with Pixso. Home Created with Pixso. Products Created with Pixso.
Skived Fin Heat Sink
Created with Pixso.

Friction Stir Welding Water Cooling Plate Heatsink for Custom Cold Plates

Friction Stir Welding Water Cooling Plate Heatsink for Custom Cold Plates

Brand Name: Uchi
Model Number: Heat Sink
MOQ: 100pcs
Price: 1300-1500 dollars
Payment Terms: T/T,paypal, Western Union,MoneyGram
Supply Ability: 50000000pcs per Month
Detail Information
Place of Origin:
Dongguan,Guangdong,China
Certification:
SMC
Coolingmethod:
Liquid Cooling Via Coolant Flow Channels
Ambient Temperature:
-30~55°C
Product Weight:
0.78 Kg
Bearing:
Alloy Bearing
Finish:
Clean + Anodized
Tube Dimensions:
K-1/4”, K-3/8”, K-1/2”
Main Technique:
CNC Machining
Warranty:
1 Year
Feature:
Competitive Costs And Efficient Cooling
Precision:
±0.002 ~ ±0.005mm
Channel Width:
< 0.3mm
Deep Process:
CNC Machining
Size:
120x120x25mm
Power Interface:
3Pin
Highlight:

Friction Stir Welding Water Cooling Plate

,

Custom Cold Plates FSW Heatsink

,

Water Cooling Heatsink FSW Plate

Product Description
Friction Stir Welding Water Cooling Plate Heatsink for Custom Cold Plates
Friction Stir Welding Water Cooling Plate Heatsink
Material: AL 1100
Size: 13 × 1.8 × 9 cm
Weight: 0.344 kg
Technology: FSW Cooling
Feature: High cooling capability and Fast cooling
Surface Treatment: Oil cleared, cleaned and passivation
Heat Conducting Power: 278W

Friction Stir Welding (FSW) Cold Plate is a premium liquid cooling component manufactured using a solid-state welding process. Its core advantages include zero leakage, high strength, long service life, and support for large sizes. It is specially designed for high-reliability, high-pressure applications such as new energy, data centers, and high-power equipment.


Core Process Principle
Friction Stir Welding (FSW)
  • A non-melting solid-state welding process: a rotating stirring tool generates frictional heat to soften the metal (without melting) and forge it into an atomic-level bond.
  • Low-temperature process throughout (< 550°C), eliminating fusion defects, thermal deformation, and material degradation.

Premium Performance Selling Points
Reliable Sealing • Zero Leakage

No porosity, cracks, or shrinkage cavities; 100% dense welds. Burst pressure ≥ 1.5-2 MPa, with stable long-term pressure resistance. Withstands > 10,000 thermal cycles without cracking or leaking.

Strength Near Base Metal • Extra Durable

Joint strength reaches over 90% of the base metal; fatigue and vibration resistance far exceed brazing and fusion welding. Uniform material with excellent corrosion resistance.

Superior Heat Dissipation • Low Resistance

Integrated flow channels, no thermal resistance from solder layers, resulting in higher heat exchange efficiency. Excellent temperature uniformity with no local hot spots.

Large Size • Ultra-Thin • High Integration

Single panel can exceed 2 meters in length. Ultra-thin design (3-8 mm), lightweight yet high-strength. Suitable for power battery trays and high-power applications.

Eco-Friendly • Economical • Stable

No solder, no flux, no fumes, no waste gas. No chemical residue in flow channels. Stable process, high consistency, and long-term maintenance-free operation.


Comparison with Traditional Processes
  • VS Tube-in-Plate: Larger flow channels, lower thermal resistance, no gaps, better temperature uniformity.
  • VS Brazing: No porosity, no solder corrosion, higher strength, longer lifespan, and lower cost for large sizes.
  • VS Fusion Welding / Laser Welding: No deformation, no leakage, better fatigue resistance, and superior thermal cycle durability.

Main Application Scenarios
  • New Energy Vehicles: Battery cold plates, heat dissipation for motor and ECU IGBTs
  • Energy Storage / PV: Energy storage converters, PACK liquid cooling
  • Data Centers / AI: High-power cold plates for GPUs/CPUs
  • Industrial Lasers / Medical: High-power lasers, medical imaging equipment
  • Aerospace: High-reliability cooling for radar and avionics

Key Benefits
FSW Cold Plate: Zero Leakage • High Strength • Long Life • Large Size
Dense, Defect-Free Welds

Adopting solid-state welding technology with no melting, no porosity and no cracks, it eliminates leakage risks at the source and ensures greater stability during long-term high-pressure operation.

Higher Heat Exchange Efficiency

No solder or flux used, removing thermal resistance caused by solder layers. Clean, residue-free inner channel walls achieve more uniform heat transfer, effectively suppressing hot spots.

Excellent Vibration and Fatigue Resistance

Weld strength reaches over 90% of the base metal. Withstands thermal shock and vehicle-mounted vibration, making it suitable for harsh working conditions.

Ultra-Large and Ultra-Thin Designs

Free from vacuum furnace size limitations, enabling production of extra-long and large-area water cooling plates while balancing lightweight design and structural strength.

Flexible Flow Channel Design

Complex flow channels can be customized to adapt to various heat source layouts such as power batteries, energy storage systems, high-power IGBTs and GPUs.

Corrosion Resistant Surface Treatment

Surface treatments including anodizing and painting are applicable. Offers salt spray resistance and aging resistance for new energy, industrial control, aerospace and other fields.

Friction Stir Welding Water Cooling Plate technical diagram and application FSW Cold Plate manufacturing process and finished product