480S Full Liquid Cooling Plate 480kW Rated Power for Charging Pile

Structural Design: Composed of liquid-cooled heat exchangers, circulating pumps, make-up pumps, water tanks, sensors, fans and control systems. The system is designed for installation on top of the main cabinet of charging piles and is specifically engineered for 480kW ultra-fast charging pile rectifier cabinets.

• Applicable ultra-fast charging pile power: 480kW
• Heat source power: 24kW
• Coolant type: 40% ethylene glycol solution
• Number of system modules: 12 pcs (single module flow rate: 6L/min)
• System frequency reduction temperature: 60℃
• Power supply requirement: AC 220V, 50Hz
• Protection class: IP54
• Communication method with electrical cabinet: RS485 (Modbus RTU protocol)
• Noise: ≤60dB
• Ambient temperature: -30~55°C
• Humidity: 5%～90%
• Altitude: ≤2000m
• Liquid cooling unit dimensions: 1600*900*475mm (height including fans)

We design internal flow channels based on customer power consumption data and heat distribution patterns to meet specific temperature and uniformity requirements while maintaining optimal fluid flow resistance. Our design process includes comprehensive simulation analysis with iterative parameter adjustments to achieve thermal and hydraulic performance targets.

Our vacuum brazing process joins aluminum plates using filler metal with lower melting points than the base material, creating extremely strong joints without residual corrosive flux. This high-end technology provides uniform heating, precise temperature control, eliminates post-cleaning requirements, and minimizes part distortion.

High-power liquid cooling systems require heat sinks capable of rapid heat absorption. Leveraging the high specific heat capacity of liquids, our systems transfer large amounts of heat through liquid flow, capable of dissipating heat ranging from several hundred watts to over one kilowatt.

Copper-brazed Liquid Cooling Products: GB200 liquid cooling module, H20 liquid cooling module, optical module liquid cooling module, and other copper cold plates. Compatible with phosphor copper, silver-based, nickel-based and gold-based solders.

Aluminum-brazed Liquid Cooling Products: LTS siphon radiator, die-cast electronic control liquid cooling box, power supply stamped liquid cooling plate, motor electronic control liquid cooling plate, 6G-3DRVC radiator, and other brazed liquid cooling radiators.

Stainless Steel-brazed Liquid Cooling Products: Liquid cooling manifold, DIMM liquid cooling module, and other stainless steel liquid cooling manifolds.

We maintain rigorous quality standards with comprehensive testing equipment including:

• 1 Coordinate Measuring Machine
• 1 projector instrument
• 2 water high pressure testing machines
• 4 thermal resistance testing machines
• 2 liquid leakage testing machines